Manufacture by Kubay Design — Where Engineering Meets Art

Kubay Carbon Company: Advanced Carbon Fiber Technologies

At the heart of every Kubay Design our in-house carbon fiber manufacturing division built on aerospace-grade methodology. From a single interior accent to a full custom car manufacturing program, every component passes through the same disciplined engineering pipeline: digital modeling, precision tooling, and multi-stage quality control. This is where Kubay Design engineering turns raw pre-preg carbon and structural composites into finished auto parts production ready for the road.

Our production pipeline covers:

• 3D modeling and reverse-engineering of factory components
• Vacuum infusion and pre-preg carbon lamination
• High-pressure autoclave curing for aerospace-grade rigidity
• Multi-stage quality control standards before final dispatch

Precision Engineering: 3D Scanning & CNC Machining

Every project begins with high-accuracy 3D scanning of the original part or vehicle body, capturing tolerances down to fractions of a millimeter. This digital model is then refined through CNC machining, producing master tooling and molds with factory-level fitment. The result is a foundation of structural carbon components engineered to match OEM geometry exactly — no gaps, no guesswork, no aftermarket compromise.

Autoclave Technology: Perfection in Every Fiber

Once laminated with pre-preg carbon, each panel is cured inside a high-pressure autoclave under precisely controlled heat and vacuum. This aerospace-grade process eliminates air pockets and resin excess, producing bespoke automotive solutions that are lighter, stiffer, and more durable than standard wet-layup carbon fiber. Every cycle is logged and inspected, reflecting the engineering excellence of our carbon manufacturing.

Curious what this process looks like on a finished vehicle? Browse our Carbon Parts Catalog to see the components it produces, or read more about the team behind it on the About Us page.